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Van Security Story

The Evolution of Van Attacks

How attacks progressed from handle and barrel vulnerabilities to direct latch attacks, holes through thin door skins, cutting, folding and attacks around existing security products.

★★★★★Rated 5.0 out of 5 from 365 Google reviews
A shield cut around during a break-in attempt, illustrating how attack methods evolved

Attack methods changed—and security products did not always change with them

Close-up of a chipped and cracked area at the base of a van door handle, typical of an older-style screwdriver-lever attack
An older-style attack: a screwdriver forced in at the base of the handle to lever the mechanism, often leaving only a small chip like this rather than an obvious hole.

Earlier attacks commonly exploited existing openings around handles and lock barrels. Thieves pushed screwdrivers between a handle and the bodywork, tore handles from doors or attacked exposed barrels. Products such as Armaplate could provide genuine value on vehicles where the handle area was the route being used.

As the attacks changed, the point being protected also needed to change. Driver's door barrels were decoded, gripped and twisted. Doors were folded. Wiring and locking logic were exploited. Eventually thieves stopped working around the door skin and began making holes straight through it to reach the latch or central locking module.

2018 — the beginning of the hole-through-the-door era

A hole cut straight through the metal skin of a van door, reaching directly for the latch, typical of the hole-through-the-door attacks that began around 2018
A hole cut straight through the door skin to reach the latch—the start of the hole-through-the-door era.

The Renault Trafic, Vauxhall Vivaro, Nissan NV300 and Fiat Talento rear-door attack was the first example I had seen of thieves making a hole straight through the metal bodywork of a van to attack the latch or factory locking module inside the door.

Modern van panels were extremely thin and powerful cordless drills and cutting tools were widely available. The panel itself had become the route into the locking system. This started a new, destructive era of hole-in-the-door attacks.

Why this changed product development

An early 3D-printed prototype used during development of a new internal van security shield, shaped to test fit and geometry before a metal version was made
A 3D-printed prototype, used to test fit and geometry before committing to a metal shield design.

At the time, the established van-lock companies did not have a suitable answer. The best-known plate company was still largely developing handle shields. I bought a 3D printer, taught myself CAD and repeatedly prototyped an internal and external shield set that could cover existing damage while protecting the latch inside the door.

The initial concept used a Sussex Installations branded external shield to tell both owners and thieves that the visible plate represented a more comprehensive internal-and-external system—not merely a decorative plate that could be bypassed by making another hole nearby.

From one shield set to independent compatible layers

An older-style shield design combining the external and internal plates into one fitted set, before the two were redesigned to work as independent, compatible layers
An older shield design, with the external and internal plates combined into one set rather than independent layers.

The market taught us that customers often compared only the visible external plate. Other companies introduced external-only shields, making our combined internal and external set appear expensive even though it was not a like-for-like comparison. Many buyers wanted only the external shield, despite the internal component typically providing more meaningful latch protection. Other owners wanted concealed protection with no visible security at all.

We therefore evolved the range into standalone but compatible products: external shields, now known as OG Shields, and internal shields, now known as Stealth Shields. Customers can choose either layer or combine them.

Independent layers and wrap-around protection

An internal shield that is simply bolted to an external shield is not a genuinely independent layer. Once the external component is defeated, the internal component may be defeated at the same time. We increasingly designed the concealed protection to remain effective independently and to include wrap-around features protecting the likely tool path from above, below and around the latch.

An internal stealth shield with wrap-around features, extending protection above, below and around the latch rather than covering it with a single flat plate
An internal stealth shield with wrap-around geometry, covering the likely tool path around the latch rather than just the latch itself.

Attackers also adapted to anti-drill materials by cutting around shields with tin snips or shears, then folding the shield and the attached section of thin door skin outward together. Flat plates immediately behind the original attack point could therefore be bypassed. This observation drove more complete internal geometry, anti-cut and anti-fold features rather than relying only on harder metal.

A stealth trap anchor and defender shield fitted inside a van door, illustrating the more complete internal geometry developed to resist cutting and folding attacks rather than relying on a single flat plate
A stealth trap anchor and defender shield fitted inside the door, part of the more complete anti-cut and anti-fold internal geometry.
Observe the attack. Understand the route to the vulnerable mechanism. Then design several independent layers that continue to matter even when one layer is defeated.

What customers say

These extracts are from genuine five-star Google reviews.

★★★★★"Van was broken into on Tuesday, after a call on Wednesday the van was booked in for Thursday morning. All new deadlocks fitted and they put on extra large cover plates so we didn't have to replace the damaged doors!"
Chris Jinks · Google review, July 2026
★★★★★"Thanks to the team for repairing and securing my Transit within 2 days of it being broken into."
Mark Steel · Google review, May 2023
★★★★★"After our van door was drilled by crooks we got in touch with Sussex Installations who had several solutions that we could use."
Graham Roach · Google review, April 2023

Review wording has been lightly shortened for display without changing its meaning. Full reviews remain available on the Sussex Installations Google Business Profile.

Common questions

When did thieves start making holes straight through van door skins instead of attacking the handle or barrel?

I first saw it around 2018, on the Renault Trafic, Vauxhall Vivaro, Nissan NV300 and Fiat Talento rear doors, where thieves cut straight through the thin metal bodywork to reach the latch or factory locking module rather than working around existing openings.

Why did Sussex Installations split its shields into separate OG Shields and Stealth Shields?

Customers often compared only the visible external plate, and other companies began selling external-only shields, which made our combined internal-and-external set look expensive by comparison even though it was not a fair like-for-like comparison. Splitting them into standalone but compatible OG Shields for external protection and Stealth Shields for internal protection let customers choose either layer or combine them.

If thieves cut around or fold a shield, does a flat anti-drill plate still work?

Not on its own. Attackers adapted to anti-drill materials by cutting around a shield with tin snips or shears and folding it outward together with the attached door skin, which is why I moved towards separate multi-layer internal Stealth Shields with wrap around features to deflect angled attacks.

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Page details

Author
Jeff Scott
Publisher
Sussex Installation Team Ltd
Updated
2026-08-27
Primary focus
Van Security Story
Jeff Scott, founder of Sussex Installation Team Ltd
About the author

Jeff Scott — Van Security Specialist and Industry Educator

Jeff Scott is the founder of Sussex Installation Team Ltd (Sussex Installations). He has fitted vehicle-security systems since 1997, started Sussex Installations in 2003 and has specialised in van security since 2008. His work combines installation, vulnerability research, product design, UK manufacturing and long-term public education.

In 2009, Jeff published the first known YouTube video explaining mechanical key-operated van deadlocks. He has continued documenting van-security products, installation standards, vehicle vulnerabilities and changing attack methods ever since – earning his description as "The OG Van Security YouTuber."

Jeff has supported thousands of professional vehicle aftermarket technicians across the UK and beyond with access to technical information, while actively promoting higher quality installation standards through his trade community ifitstuff.com since 2006.

Videos supporting this story

Each page preserves the original description, historical context and the full available transcript.

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YouTube thumbnail: Nightmare Development of Internal Side Door Shields- Vivaro, Dispatch, Expert, Proace and Scudo Vans
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YouTube thumbnail: New Ford Custom 2024 Break in - Tradesman Nick explains - Can we repair the hole in the door?
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YouTube thumbnail: Thieves vs New Ford Custom 2025 Van + the Best defence product per £ spend IMO, was it enough?
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YouTube thumbnail: Owner saves 5£K on repair of Massive Damage caused by thieves on the Brand New Shape Ford Custom van
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YouTube thumbnail: Colour coded van door shields, painting security shields, colour match anti-drill? Brushed? Matte?
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YouTube thumbnail: New Ford Custom 2024 - All you need to know about what security is important and what is not!
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