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Original Sussex Installations video

Warning to Ford Custom and Ford Transit MK8 owners - New break in epidemic!

Feb 5, 2020 · 33,057 recorded views

Video ID: _ikBbRmK7S8Alarm and electronic securityFeb 5, 2020 · 33,057 recorded views

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Jeff Scott’s retrospective context — 2026

This was the beginning of a new and very destructive era. Earlier attacks had commonly involved pushing a screwdriver between the handle and the bodywork, ripping handles off or attacking a driver’s door barrel. Here thieves had realised that modern van bodywork was extremely thin and that cordless drills and cutting tools made it easy to create a new access point straight through the door skin.

The hole was not random damage. It was an attack path to the latch or central-locking mechanism inside the door. Once the attack moved away from the handle, the established van-lock companies and the usual external-plate supplier did not have a suitable solution for what I was seeing.

This is where I became a product designer. I bought a 3D printer, taught myself CAD and repeatedly prototyped an internal and external shield set until it could cover existing damage externally and protect the latch internally. That work was driven directly by workshop evidence rather than by trying to create another catalogue product.

I bought a 3D printer, taught myself CAD and repeatedly prototyped an internal and external shield set until it could cover existing damage externally and protect the latch internally.

It also started the development path towards internal Stealth Shielding with wrap-around features. A flat plate immediately behind the obvious hole was not enough once thieves learned to drill above or below a shield, cut around it with shears or fold the surrounding door skin and attached reinforcement away from the latch.

Original description

The Ford security software update (along with many vans now having higher security driver's door barrels) has meant that thieves are less likely to be able to unlock the load area of the Ford Custom van or Ford Transit van by twisting or attacking the driver's door lock. This is good news for the Ford Custom and Transit owners that the easy driver's door attacks are less frequently resulting in tools being stolen from the load area of the vans, but the problem has now migrated to direct attacks on the side load doors of the Ford Custom and the Ford Transit Vans.

The Ford Custom and the Ford Transit (MK8) vans do have a metal shield on the latch inside the side load doors as standard, but unfortunately the design of the factory security shields does not protect the latch mechanism from the hole through the side load door attacks that we are now seeing all over the UK.

This is a nightmare for Ford Custom and Ford Transit owners who have already often been the prime target by thieves who are looking to steal tools left inside these vans overnight and during the day time. This hole in the door attack method is something that we 1st saw around September 2019, but since then we have seen picture after picture of hole in the door attacks on the van security Facebook groups and by Ford Transit and Ford Custom owners who have got in touch with us after having being broken into. This attack method is similar to what we have seen on the barn doors of Renault Trafic and Vauxhall Vivaro vans since 2018 and also other van make and models are getting holes made through the body work in various different places by thieves. It is a particularly destructive method of gaining entry to a van and shows absolutely no consideration by thieves; to the cost that they are causing the van owners who now have to not only replace their stolen tools, but they are often then faced with a hefty repair bill by bodyshops who would repair the damage.

We at Sussex Installations have developed a shield to give protection to the typically attacked part of the latch mechanism inside the side load door, by spanning the gap where the Ford shield stops and the edge of the door starts (wrapping around to the face of the latch mechanism). It is our advice that all Ford Custom and Ford Transit (MK 8) owners purchase and fit our internal shield as soon as possible regardless if they have deadlocks or other security already fitted to their vans or not. We have adjusted out Ford Custom Gold Packages to become a V2 and will include the shield as standard within these security packages.

Our shield fits inside the Ford Custom and Ford Transit left side load door and you cannot see any visible difference on the outside of the van. Full video fitting instructions are provided and the installation can be done as a self installation, by your local mechanic, local van security expert or by our professional installation service (if you are in the South East of England or if you visit our workshop in Eastbourne).

For Ford Custom vans that have already had a hole in the side load door and are faced with an expensive repair bill, we have an external shield option that can be used as a cost effective repair product and add additional security to the latch. We recommend that you have the internal latch shield fitted regardless if you have the external shield or not. In addition to having our shields fitted, we would also like to take this chance to remind you to always double lock your van from the remote control so that the internal release cables will not open the door up (don't double lock your van if you have left someone inside of it, as that will not be safe for them!).

View this shield on our website https://www.sussexinstallations.co.uk...

Note: Whilst we take great care in selecting products and techniques that we believe are effective to increase your van's security, we can never guarantee that any van is safe from a break in, please see our website for full terms and conditions

Historical context: This video records the advice, products and attack methods relevant when it was published. Current recommendations may have changed as vehicles, products and criminal methods evolved.

Common questions

Why did thieves move from attacking the driver's door barrel to punching a hole in the side load door?

Because Ford rolled out a software update that stopped the driver's door barrel from unlocking the load area, closing off that easier attack. Thieves became more cunning in response and switched to a direct hole-through-the-door attack aimed straight at the latch, which is exactly the epidemic this video is warning about.

Doesn't the Ford factory security shield already protect the latch mechanism?

It does protect against an attack coming from a different direction, but unfortunately not against this specific side hole-through-the-door attack. There's a gap where the Ford factory shield stops and the edge of the door starts, and that gap is exactly what our internal shield was designed to span, wrapping around to the face of the latch mechanism.

If I've already got deadlocks fitted, do I still need this internal shield?

Yes, I'd recommend fitting it regardless of whether you already have deadlocks or any other security on your van. It's a different layer protecting a different vulnerability. I'd also add: always double lock your van from the remote control, since that makes the internal release cables redundant so a hole in the door alone won't open it, unless you've got someone left inside the van, in which case don't double lock it.

Transcript

Show transcript
0:00 -for custom and Ford Transit owners I'm
0:02 -sorry to say it but it's you again being
0:04 -targeted by fees another problem for you
0:07 -which is nightmare you may have seen it
0:08 -already it's been something we saw
0:10 -further and towards the end of last year
0:14 -like September we saw the odd couple of
0:16 -break-ins where people put a hole
0:17 -through the side load door breaking into
0:19 -your band and in the last sort of two or
0:22 -three months we've just in an epidemic
0:23 -of it online pictures just going up it
0:26 -seems like daily or weekly the new
0:29 -attacks people up and down the country
0:30 -in Ireland all over the place getting
0:32 -their vans broken into by so I'm poking
0:35 -a hole through the bodywork in the door
0:37 -here and unlocking your van and getting
0:39 -in your van so what we've done at Sussex
0:41 -installations we've developed a shield
0:43 -to help you to combat this obviously Security Shield
0:45 -having a hole in the door doesn't allow
0:46 -a thief to get into a van I don't want
0:48 -to go into too much detail specifically
0:50 -what they're doing when they make the
0:51 -hole in the van but they are attacking
0:53 -the latch of your van there is a
0:56 -security shield from Ford which is a
0:59 -metal one which does protect the latch
1:01 -if it was coming from a different
1:02 -direction the attack but it doesn't
1:04 -protect it unfortunately if they're
1:06 -going in from the side of this door
1:07 -anyway what we've done is we've
1:09 -developed a shield and what you can do
1:11 -with this you can fit it yourself you
1:13 -can get your mechanic to fill it
1:14 -obviously depending on your skill level
1:15 -we can fit it if you're in the Southeast
1:17 -of England including London or we can
1:20 -get your local band security expert to
1:22 -fit it I would say get one of these
1:23 -shields get it on your van now and what
1:25 -that means is if they make the hole for
1:27 -the side load door of your van it means
1:30 -that we're covering the gap there's a
1:31 -video installation guide on a website
1:33 -showing you how to fit it if you're
1:34 -going to fit it yourself and it's the
1:36 -case of get that covered off as your
1:39 -number one priority for van security for
1:42 -for custom or a Ford Transit right now
1:44 -is to get the shield on this door if
1:47 -you've already had a hole in your door External Shield
1:49 -it is a bit of a nightmare if that's the
1:51 -only damage to your van having a hole in
1:53 -the door so we do have an external
1:54 -shield set for that it's on its way and
1:56 -it will be available on our website it's
1:57 -not already available depending on when
1:59 -you're watching this video and that
2:00 -would mean that if you have had a
2:02 -whole-food of bodywork here you've got
2:03 -to put our shield set on there and it
2:05 -will basically repair that damage in
2:08 -effect by covering over the damage and
2:10 -also make it more secure through you
2:12 -moving in full
2:13 -but whether you've got the external
2:14 -shield on there or not have the internal
2:16 -shield feared it's really really
2:18 -important we've now changed our gold and
2:20 -our platinum packages to incorporate
2:22 -that shield in there as standard on the
2:24 -full custom van because it's just so so
2:26 -important that you have that shield
2:27 -covered off another thing as well as
2:29 -having that latch mechanism on the van
2:31 -of course don't forget to actually do
2:33 -the double lock on your van so lock
2:35 -double lock what that means is the
2:37 -internal cables a little redundant
2:39 -within that door so if someone has made
2:41 -a hole for that door they can't just put
2:42 -on a cab or anything like that because
2:44 -or they can put on a cable but it's not
2:46 -gonna unlock your door because you've
2:47 -double knocked it so another important
2:50 -job have the shield make sure you double
2:52 -lock your band each time and this is
2:54 -someone actually inside your van that
2:55 -we've left a child or worker in there
2:57 -were at the petrol station
2:58 -it's not safe to double lock your van if
3:00 -you've got someone inside of it but
3:02 -other than that double knock it every
3:03 -time and it makes it more secure you're
3:05 -at you're activating the factory
3:06 -deadlock in I guess the other thing is Why
3:08 -why are they breaking improve that now
3:10 -why would they be doing that and I guess
3:11 -the reason for that is well I mean yes
3:15 -you have been plagued with attack after
3:17 -attack I mean the Ford Transit and that
3:20 -in general is like the UK's most popular
3:23 -van up and down the country there's so
3:24 -many of them around and once an attack
3:26 -method is like found out it just spreads
3:29 -like wildfire it's a nightmare so many
3:31 -owners become victim to it it was this
3:34 -driver's door barrel and there was a
3:35 -couple of problems with that basically
3:37 -then turning it with the grips or
3:39 -putting a screwdriver in and turn it and
3:41 -this driver's door barrel actually
3:43 -unlocking the load area of the van so
3:46 -what Ford has done is they've done a
3:47 -software update and by that software
3:50 -update meaning that this driver's door
3:52 -no longer unlocks the back of the area
3:54 -now feeds have become more cunning and
3:57 -they've come up with this other attack
3:59 -to get directly into the back of the van
4:01 -that's basically what it is this stuff
4:03 -is still good to have still have the
4:04 -full software update done still change
4:07 -your driver's door barrel but the number
4:09 -one thing is to get the shield in that
4:10 -side load door and then obviously as I
4:12 -always recommend it's a free strategy
4:14 -approach really to van security you want
4:17 -to secure your manufacturers weak point
4:19 -like the driver's door barrel and now on
4:21 -this particular model the side load door
4:23 -shielding add an additional layer of
4:25 -security
4:26 -deadlocks so if someone does get the van
4:28 -open in any way there's another layer of
4:30 -security so something like the hook
4:32 -deadlocks that we have which secured the
4:33 -top of the door on on most of the vans
4:36 -be on top of the door option
4:37 -particularly on this custom we do and it
4:39 -just means that it's not they're not
4:41 -straight into the van if they get past a
4:43 -manufacturer's security and also if the
4:45 -hook lock is at the top of the door is
4:47 -giving you a securing point of the top
4:48 -of the door as well as the manufacturers
4:50 -securing point being low down on the
4:52 -door a load area sensor like alarm
4:55 -sensor so you want an alarm system on
4:57 -your van but it should detect if someone
4:59 -gets into the load area of your van even
5:01 -if they've pulled your door down if they
5:03 -pulled the door down from the top you
5:05 -want them to have you want a detector
5:06 -that's going to go off if they get
5:08 -inside your van so that's really really
5:10 -important and then often we combine that
5:11 -with like a high position switch on the
5:13 -top of a side load door so if they start
5:15 -pulling on the top of the door the alarm
5:17 -is going to go off quite early and what
5:19 -we can do is upgrade the manufacturers
5:21 -standard factory fit alarm to have those
5:23 -sensors the PIR and the high position
5:25 -switch if you've got the factory alarm
5:27 -feared or if not we can't fit an
5:28 -aftermarket alarm system as well so get
5:31 -your shields ordered up go on the
5:32 -website
5:33 -get them fitted over yourself or get a
5:36 -mechanic get someone to fill it but
5:38 -number one security and please share
5:39 -this with any other owners of Ford
5:41 -Transit from the year 2014 or newer or
5:45 -any Ford Custom owners so thanks for
5:48 -watching the video and get in touch via
5:50 -the website wwhen Skoda UK don't forget
5:54 -to subscribe to this YouTube channel and
5:56 -they will keep you up to date with any
5:57 -of the new alerts new products that
5:59 -we've got a new problems that we're
6:00 -seeing so you'll be first to hear about
6:02 -it if you're on our youtube channel
6:04 -subscribed list again thanks for
6:06 -watching the video

Transcript source: the YouTube transcript supplied for this project with minor corrections. Automated transcripts can contain recognition errors and should be checked against the original video.

Page details

Author
Jeff Scott
Publisher
Sussex Installation Team Ltd
Updated
2026-08-27
Primary focus
Alarm and electronic security
Jeff Scott, founder of Sussex Installation Team Ltd
About the author

Jeff Scott — Van Security Specialist and Industry Educator

Jeff Scott is the founder of Sussex Installation Team Ltd (Sussex Installations). He has fitted vehicle-security systems since 1997, started Sussex Installations in 2003 and has specialised in van security since 2008. His work combines installation, vulnerability research, product design, UK manufacturing and long-term public education.

In 2009, Jeff published the first known YouTube video explaining mechanical key-operated van deadlocks. He has continued documenting van-security products, installation standards, vehicle vulnerabilities and changing attack methods ever since – earning his description as "The OG Van Security YouTuber."

Jeff has supported thousands of professional vehicle aftermarket technicians across the UK and beyond with access to technical information, while actively promoting higher quality installation standards through his trade community ifitstuff.com since 2006.